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A case of a chlorine inhalation injury in an Ebola treatment unit
  1. Adrian Carpenter1,
  2. A T Cox2,
  3. D Marion3,
  4. A Phillips4 and
  5. I Ewington2
  1. 12 Field Ambulance, Garrison Petawawa, Ontario, Canada
  2. 2Royal Centre for Defence Medicine, Birmingham, UK
  3. 3Misericordia Community Hospital, Edmonton, Alberta, Canada
  4. 4York District Hospital, York, UK
  1. Correspondence to Maj Andrew Cox, St George's, University of London, London, UK; acox{at}doctors.org.uk

Abstract

We present a 26-year-old male British military nurse, deployed to Sierra Leone to treat patients with Ebola virus disease at the military-run Kerry Town Ebola Treatment Unit. Following exposure to chlorine gas during routine maintenance procedures, the patient had an episode of respiratory distress and briefly lost consciousness after exiting the facility. Diagnoses of reactive airways disease, secondary to the chlorine exposure and a hypocapnic syncopal episode were made. The patient was resuscitated with minimal intervention and complete recovery occurred in less than 1 week. This case highlights the issues of using high-strength chlorine solution to disinfect the red zone. Although this patient had a good outcome, this was fortunate. Ensuring Ebola treatment centres are optimally designed and that appropriate management systems are formulated with extraction scenarios rehearsed are important to mitigate the chlorine-associated risk.

  • INFECTIOUS DISEASES
  • TROPICAL MEDICINE
  • MICROBIOLOGY

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Key messages

  • Staff working in Ebola treatment centres (ETCs) use high-concentration chlorine solution to destroy the Ebola virus.

  • High-concentration chlorine solutions pose a health risk to workers in the event of contact with the skin or eyes or from inhalation.

  • Exposure to noxious substances in ETCs poses a unique risk because of the difficulty in accessing and extracting injured workers safely from inside the facility.

  • Chlorine solutions used by military and non-military organisations to decontaminate surfaces in ETCs are similar to the chlorine used as a chemical weapon. The lessons learned by the military from both preparing to fight in a chemical environment and in treating Ebola overlap, and will be useful in similar future scenarios.

A 26-year-old male British military nurse was deployed to Sierra Leone to treat patients with Ebola virus disease (EVD) at the UK military-run Kerry Town Ebola Treatment Unit (KTTU). During routine maintenance in the facility, he simultaneously emptied the reservoirs of several 20 L handheld chlorine sprayers, containing 0.5% chlorine solution, into the same sink; during this activity, he inhaled sufficient fumes to develop acute respiratory distress. The exposure occurred in the ‘red zone’, the area of the Ebola treatment centre (ETC) where patients with EVD and contaminated material are isolated. Following his toxic chlorine exposure, the nurse was able to safely remove his personal protective equipment (PPE), but the further chlorine exposure involved in this process worsened his symptoms such that on leaving the red zone, he was experiencing disabling respiratory distress.

At the time of initial clinical assessment, 5 min after leaving the red zone, he was coughing, had retrosternal burning as well as profound dyspnoea. He appeared anxious with an RR of 26 breaths/min; the pulse oximetry oxygen saturation on air was 100%, and there was reduced air entry at both bases with wheeze in the upper zones. The patient was reassured, and 15 L/min of oxygen was administered by Hudson mask. This was rapidly weaned down to 2 L/min through nasal cannulae. After approximately 15 min of hyperventilation, carpopedal spasm was observed, and the patient experienced several seconds of syncope. On regaining consciousness, he was able to use a salbutamol inhaler (in the absence of nebulised salbutamol availability), with improvement in his symptoms, and 100 mg of hydrocortisone was intravenously administered. His retrosternal pain remained. He was transferred to the military-run role 2 treatment facility for further assessment and monitoring. On arrival at the role 2, his peak expiratory flow rate (PEFR) was noted to be 650 L/min, and a chest radiograph was unremarkable. He was discharged the following day, and his retrosternal chest pain resolved over the following week.

Discussion

This case of chlorine gas inhalation highlights one of the non-infectious risks to clinicians working in an ETC, and draws attention to how health protection measures can be potentially dangerous. The fortunate outcome in this case belies the serious and potentially injurious consequences of inhalation of high concentrations of chlorine gas.

The use of chlorine as a disinfectant in an ETC

The Ebola virus can survive for a prolonged period on surfaces in the dark1 or at a low temperature for several days and remain infective throughout this period.2 Until recently, there were no studies that investigated the efficacy of chlorine disinfection of the Ebola virus, though numerous studies have demonstrated chlorine's effectiveness against a wide range of other micro-organisms and encapsulated RNA viruses.3–7 Based on expert consensus, the 2014 WHO8 guidelines recommend the use of 0.5% chlorine solution as a disinfectant to clean materials and surfaces and 0.05% chlorine is used in practice to bathe patients and to disinfect the skin of red zone workers while ‘doffing’ (the controlled removal of PPE on exiting in the ETC). This has been standard practice in ETCs during the current West African EVD epidemic. More recent evidence has shown Ebola is destroyed in fewer than 60 s by exposure to 0.5% chlorine solution, although this minimum time can be prolonged markedly when the virus is suspended in an organic soil load. Therefore, it seems likely that the practices of West African ETCs may change in light of this, with the result that exposure to higher concentration chlorine solution will occur for a longer duration in the future as part of normal disinfection and doffing procedures.

Exposure to chlorine solution and gas is a routine risk for EVD red zone workers. Anecdotally, red zone workers describe significant temporal variation in the irritant effect of chlorine gas on their respiratory systems and eyes within the KTTU. Creating a uniform and consistent concentration of chlorine solution throughout the facility is challenging; for practical reasons in the ETC, the chlorine solutions are hand-mixed centrally then piped to reservoir barrels (Figure 1) where, depending on usage, they may be used quickly or remain for up to a day.9 Although on occasions, higher chlorine solution concentrations than intended have been detected at the KTTU, frequent unequivocal variation in the concentration of chlorine solution has been difficult to prove; it is likely that other factors, such as environmental conditions, exposure type and duration are also important to how the exposure is perceived, for example, anecdotally, there often appears to be significant off-gassing of higher concentrations of chlorine gas when the taps are first opened. Over the same 2-month deployment, in excess of 30 other red zone workers from the same facility presented to primary care with minor, self-limiting symptoms consistent with mild inhalational chlorine exposure.

Figure 1

Photograph of the interior of the Kerry Town Ebola Treatment Unit with a chlorine solution sprayer (A) and one of the barrels (B), tap painted with the word ‘Hi’ to show it contains 0.5% chlorine solution. These were similar to those used by the patient in this case.

Pathophysiology and symptoms of chlorine inhalation injury

The respiratory tract, due to its large mucosal surface area, is particularly susceptible to injury from chlorine. The degree of toxicity is dependent on chlorine's chemical and physical properties, the concentration of the fumes and the duration of exposure.10 Acute exposure to chlorine and associated fumes can cause a spectrum of clinical conditions, ranging from reactive airways dysfunction syndrome, to adult non-cardiogenic pulmonary oedema and even death.11

Chlorine gas (Cl2) and hypochlorous acid (HOCl) are the most prominent reactive chlorine species in aqueous solution, and both are known to cause epithelial injury. The biochemical mechanism for this epithelial injury is postulated to be direct oxidative injury, with activation of the inflammatory cascade resulting in neutrophilia in the acute stages, further contributing to damage.11 This can result in acute conditions, as outlined above, but also late-developing complications: mucosal hyperplasia, subepithelial fibrosis, bronchiolitis obliterans and airway hyper-responsiveness.12 In the case described here, the airway hyper-responsiveness was a type of irritant-induced non-immunological asthma with acute phase neutrophils as the mediator, explaining the poor response to steroid therapy.

Although detectable to human beings at 0.1–0.3 parts per million (ppm), chlorine gas does not become irritating until concentrations reach 1–3 ppm.13 The WHO14 Task Group on Environmental Health Criteria for Chlorine and Hydrogen Chloride suggests a workplace exposure limit of 1 ppm for up to 15 min. When the clinical effects of inhalation are compared with the effects of known concentrations of chlorine fumes, the off-gassed fumes from taps in the facility suggest a concentration of approximately 30 ppm (Table 1).

Table 1

Effects of chlorine exposure on the respiratory tract (adapted from Winder19)

Prehospital care for chlorine exposure should include decontamination of the patient's skin and eyes as well as removal of contaminated clothing.13 In rare cases where chlorine burns are present, they should be treated similarly to thermal burns. Evacuation of the patient to a well-ventilated area is the appropriate prehospital care for chlorine inhalation. Common symptoms of acute chlorine inhalation above 15 ppm include dyspnoea with an irritating cough and wheezing, eye and throat irritation, lacrimation, rhinorrhea, substernal pain, nausea, vomiting, headache, dizziness and syncope. Findings of rales or crackles on physical examination, as well as decreased SpO2, can be indicative of more serious injury including acute respiratory distress syndrome (ARDS) or pulmonary oedema; these may ultimately progress to an obliterative bronchiolitis.15 Hyperchloremic metabolic acidosis has also been described.16

In cases where there is a serious risk of late complications, management with humidified oxygen and admission for observation is appropriate. Non-humidified oxygen can act as an airway irritant and should be avoided. A baseline chest radiograph should be obtained and respiratory function monitored, including arterial blood gases (ABGs) and pulse oximetry. A limitation of clinical investigation in an ETC is that radiological investigations are impossible; in this case the radiograph was only performed once the patient arrived at the role 2 facility. Even asymptomatic patients may require hospital admission to monitor for late-evolving complications, especially in the cases of children, those with pre-existing respiratory or cardiac comorbidities, and people who have had exposure to high concentrations of chlorine. In severe cases of exposure resulting in significant pulmonary oedema and type 1 respiratory failure, continuous positive airway pressure ventilation should be considered.

The risk caused by chlorine inhalation injury in an ETC

In contrast with many other circumstances where there is a risk of chlorine inhalation, an ETC presents particular difficulties, including extracting and decontaminating an injured healthcare worker (HCW). Common situations, which might result in chlorine inhalation, such as exposure at a swimming pool or an industrial spill, require extraction to a well-ventilated area, and in most cases, the chlorine is the only significant situational hazard; however, extraction and care after chlorine inhalation injury in an ETC has more parallels with chemical, biological, radiation and nuclear warfare scenarios with a requirement for specially trained staff to safely extract the injured person, while minimising the risk of exposing the patient and rescuers to inadvertent Ebola exposure. The use of respirators in the red zone was considered to protect against chlorine exposure; however, there were concerns about increased HCW degradation in the tropical environment as well as difficulties with safe removal and decontamination of respirators after use. In the case presented here, the casualty was able to safely self-extract prior to his collapse, which significantly decreased the risk to him and his caregivers; in other situations, this might not be possible. Minimising the likelihood of dangerous chlorine inhalation leading to symptomatic episodes, such as in this case, should be a paramount concern for ETC managers. When the KTTU was conceived, operating procedures were designed for these potential situations, and were regularly reviewed17 ,18 with the predicted extraction scenarios regularly rehearsed. Constructing distribution systems for chlorine solution that accurately and consistently deliver the appropriate concentration to the end user are also an important consideration when designing an ETC. Future ETC constructions could also consider the possibility of air extraction or ventilation capabilities to minimise the noxious effects of chlorine fumes; however, this could be difficult to achieve due to concerns of aerosolising Ebola virus within the ETC.

Conclusions

This case brings into focus a particular safety concern from chlorine exposure in an ETC. The unique occupational health consequences of any medical emergency while in an ETC should highlight the need for vigilance and improvement of standard operating procedures to reduce risk for healthcare workers. Furthermore, the case also illustrates the useful cross-over between this operation to manage EVD and the military's expertise and experience in both biological and chemical warfare.

References

Footnotes

  • Contributors All authors contributed to the research and writing of this manuscript.

  • Competing interests None declared.

  • Patient consent Obtained.

  • Provenance and peer review Not commissioned; externally peer reviewed.